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Mattresses & Bedding

Mattresses & Bedding

Carpenter is the world’s largest vertically integrated manufacturer of polyurethane foam and the leading processer of polyester fiber for the bedding industry.

We’re committed to innovation and comfort, so we continually invest in state-of-the-art manufacturing equipment and processes to maintain our high standards of quality.

corner cutaway of mattress layers blue convoluted foam mattress topper
foam with holes cut out

The challenge of heat buildup in viscoelastic foam has been addressed by developing Active Air Technology. Consisting of punching holes in the foam and backing it with a layer of woven fiber, heat and humidity pass quickly through the material.

This technology increases airflow in bedding foams by as much as 100%.

Our mattress compression equipment is strategically located across North America to allow our customers to sell quality mattress products that are compressed for convenient shipping and handling.

With Carpenter’s innovative convolution capabilities, you can incorporate zoned patterns into both toppers and quilting foams. In addition to the traditional one-in, two-out form of convolution, our facilities are equipped to perform single-piece extraction.

Our automated cutting machinery uses both vertical and horizontal contour cutting technology, making  Carpenter able to meet your needs from both design and efficiency aspects.

Our state-of-the-art lamination lines make producing high-quality, durable, laminated mattresses quick and cost-effective.

ProTech highloft flame barrier is the most efficient way to provide comfortable open flame protection to the mattress industry – a highloft barrier made with inherently flame-resistant fibers that can replace the polyester fiberfill  beneath your current mattress ticking. Learn More


Featured Brand

Casper

Casper Sleep Inc., which has one of the best-known brands in the bedding category and is recognized as a leader in the bed-in-a-box e-commerce category, has become a subsidiary of Carpenter Co.

Featured Brand

BedinaBox® Mattress

In 2023, Carpenter Co. acquired the flexible foam assets of NCFI’s Consumer Products Division, which includes BedinaBox.com, home of the original mattress-in-a-box.