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Molded Foam

Molded Foam

Whether it’s multi-stream mix heads, advanced robotics, or quick mold changeouts, Carpenter uses only the most advanced equipment available. Our molding operations are computer-controlled to ensure the highest quality finished pieces.

Each mold is recognized digitally to assure for proper tool temperature via heated water lines, for specific formulation blends, and robotic pour patterns, creating the optimum setting for part reproducibility.

closeup of molded foam engine cover
molded seat molded pillow
molded automotive part

Our production of molded components is made of high-resilient material and fulfills the requirements in California Bureau of Home Furnishings and Thermal Insulation Technical Bulletin 117- 2013. Section 3, Resilient filling material test.

High-resilience, flame-retardant foam that meets the requirements set in the English fire safety regulation, “Consumers Protection Furniture and Furnishing (Fire) (Safety) Regulation 1988, Schedule 1, Part 1, ignition source 5.” Legal requirements for furniture sold in the UK and Ireland.

Viscofoam is a low-resilience, temperature-sensitive foam that distributes the pressure of the body weight more evenly. Mattresses and pillows made of visco foams are used by medical professionals to prevent bedsores. The material is well-suited for care products such as wheelchairs and seat cushions.

Technical foams for automotive, small furniture parts and technical applications.