The world leader in bedding innovation
Carpenter is one of the world’s largest manufacturers of polyurethane foam and the leading processor of polyester fiber for the bedding industry.
We’re committed to innovation and comfort, so we continually invest in state-of-the-art manufacturing processes to maintain our high standards of quality.
Capabilities
Engineers at Carpenter Co. have solved the problem of heat buildup in viscoelastic foam by developing Active Air Technology™. Consisting of punching holes in the foam and backing it with a layer of woven fiber, heat and humidity pass quickly through the material.
This technology increases airflow in bedding foams by as much as 100%.
Carpenter Co. has invested in mattress compression equipment that is strategically located across North America to allow our customers to sell quality mattress products that are compressed for convenient shipping and handling.
With Carpenter’s innovative convolution capabilities, you can incorporate zoned patterns into both toppers and quilting foams. In addition to the traditional one-in, two-out form of convolution, our facilities are equipped to perform single-piece extraction to help provide exactly what you are looking for.
Our automated cutting machinery is the latest and greatest in foam fabrication. Using both vertical and horizontal contour cutting technology, Carpenter is able to meet your needs from both design and efficiency aspects.
Our state-of-the-art lamination lines make producing high-quality, durable, laminated mattresses quick and cost-effective.
ProTech™ highloft flame barrier is the most efficient way to provide comfortable open flame protection to the mattress industry – a highloft barrier made with inherently flame-resistant fibers that can replace the polyester fiberfill beneath your current mattress ticking.
Our Foams
Aurora® foam is an established and trusted product with high airflow, outstanding resilience and a soft touch.
Combining durability with a spring-like feel, Aurora® foam can help ease pressure on sensitive areas, and is formulated with a wide-open cell structure, increasing the airflow by more than 50% compared to most higher airflow products in the market.
Learn more about Aurora® foam
Avena® foam has been a trusted technology for more than 25 years. It is a flexible polyurethane foam that offers the feel and comfort of a latex foam, providing exceptional bounce and support.
Learn more about Avena®
Featuring Carpenter’s latest TheraGel™ technology, Elate® foam introduces copper, graphite, and silver additives encapsulated in gel bead form.
Treated for antimicrobial performance, this foam self-adjusts to conform to each individual sleeping style
and reduces motion transfer across the surface.
Learn more about Elate®
Hybrid Bliss® combines the properties of two our best products:
Serene® + Isotonic™ = Hybrid Bliss®
Similar to Serene® Foam , Hybrid Bliss® memory foam is less temperature sensitive than typical memory foam, leading to consistent comfort no matter the room temperature.
Similar to our Isotonic™ memory foam products, Hybrid Bliss® memory foam offers a reduction in motion transfer for a more peaceful night’s sleep.
Hybrid Bliss® memory foam is available in toppers and pillows (molded and cut).
Hybrid Bliss® memory foam is a CertiPUR-US® Certified grade.
Hybrid TheraGel™ combines the properties of our best products:
Serene® + Isotonic™ + TheraGel™ = Hybrid TheraGel™
Similar to Serene®, Hybrid TheraGel™ is less temperature sensitive than typical memory foam, leading to consistent comfort throughout the night.
Similar to our Isotonic™ foam products, Hybrid TheraGel™ offers a reduction in motion transfer for a more peaceful night’s sleep.
Treated for antimicrobial performance, Hybrid TheraGel™ features our latest TheraGel™ bead technology, introducing copper, silver and graphite additives.
Hybrid TheraGel™ provides excellent comfort, value, performance, and durability.
Experience superior pressure relief on a plush and supple memory foam. Intuition™ memory foam is the ultimate comfort layer, providing an elevated sleep experience.
Learn more about Intuition™
Introducing Isotonic™+, Carpenter Co.’s latest advancement in memory foam technology. This innovative foam offers the same great features of our classic Isotonic™ memory foam grades plus enhanced performance and durability.
Isotonic™+ is approved for compressed mattresses and is CertiPUR-US® certified.
Qualux® meets your demands for comfort, support, resilience, and consistency. The material has a soft surface, yet firms up quickly when compressed, providing proper body support in all seating applications. From office seating to luxurious home furnishing, Qualux® high resilience foams help make products more comfortable, durable, and marketable.
Sleeping on air never felt so good.
Serene® foam was created by Carpenter to offer the best in comfort and support. It is soft, yet versatile; it can be used for pillows, toppers or as a traditional comfort or transition layer for mattresses.
Its unique collection of attributes make for a superior product.
Learn more about Serene®
The most reliable, highest airflow memory foam on the market
Tranquil® foam is the most breathable memory foam on the market, with airflow measurements as high as 10 scfm. It reduces pressure while providing unprecedented durability in the viscoelastic foam category.
Learn more about Tranquil®
The most reliable, highest airflow active response foam on the market
Tranquility® foam is the most breathable active response foam on the market, providing 2X more airflow compared to other products.
Tranquility® offers excellent support and unprecedented durability.
Learn more about Tranquility®
